Alloy Steel Pipes

Materials of alloy steel pipes 
Alloy steel pipes have good hardness, which are widely used for pipelines for transporting oil, natural gas, gas, water and certain solid materials. The common alloys are ferroalloys, ferro-chromium alloys, iron-nickel alloys, aluminum alloys(light weights) and copper alloys(good thermal conductivity). The main materials include 16-50Mn, 27SiMn, 20-40Cr, 12-42CrMo, 16Mn, 12Cr1MoV, T91, 27SiMn, 30CrMo, 15CrMo, 20G, Cr9Mo, 10CrMo910, etc. Alloy steel pipes made from 16Mn belong to low alloy steel pipes.
 
Applications of alloy steel pipes
Alloy steel pipes are mainly used for high-pressure and high temperature pipelines and equipment such as power plants, nuclear power, high-pressure boilers, high temperature superheaters and reheaters.
 
Three expressions of alloy steel pipe specifications
1. The first one is the outer diameter plus wall thickness. For example, an alloy steel pipe with an outer diameter of 57mm can be indicated by 57x3.
2. The second one is using the inner diameter, that is, the nominal inner diameter. For example, an alloy steel pipe with an outer diameter of 57mm is indicated by DN50.
3. The third one is the inch. For example, an alloy steel pipe with an outer diameter of 57mm can be indicated by 2 inches (1 inch equals to 25.4mm.)
 
Specific welding steps of alloy steel pipes
Welding processes of alloy steel pipes are heating before welding, quenching and tempering after welding.
 
Heating
Before welding the alloy steel pipe, it should be heated, and weld it after the temperature is controlled for 30 minutes. The heating and virtual beam temperature tempering of welding are actively operated by the temperature control cabinet for temperature adjustment. Adopt far infrared tracking heat treatment furnace plates. Intelligently and actively set the graph and record the graph, and use the thermal resistance to accurately measure the temperature. The thermal resistance measuring point is from 15mm to 20mm away from the edge of the weld during heating.
 
Welding methods
1. In order to prevent welding deformation of the alloy steel pipe, each column joint is welded symmetrically by two people, and the welding direction is from the middle to the two sides. After welding one to three layers, reverse planing should be carried out. After the carbon arc gouging is used, the welding equipment needs to be polished. The welding surface should be nitridation treated to show the metal texture and prevent the surface carbonization from causing cracks. The outer hole is welded once, and the remaining inner holes are welded once.
2. When welding alloy steel pipes with two layers, the welding direction should be opposite to that of the layer of alloy steel pipes. The butt welds of each layer are separated by 15 to 20mm.
3. The welding current, welding speed and number of overlapping layers of multiple welding machines should be maintained.
4. In welding, you must start welding from the pilot arc board and finish welding on the pilot arc board. Cut, polish and clean after welding.
 
Quenching and tempering after welding
After the seam are welded, it should be tempered within 12 hours. If the alloy steel pipe cannot be quenched and tempered immediately, heat preservation and slow cooling should be adopted. When the alloy steel pipe is tempered, temperatures of the two thermal resistances should be measured and the thermal resistance should be welded on both sides of the seam.

Large-Diameter Seamless Steel Pipe Related Details

Large-diameter seamless steel pipes can be divided into straight seam arc welded steel pipes and straight seam submerged arc welded steel pipes according to traditional processes. The production process of straight seam welded pipe is simple, low cost, rapid development, and high production efficiency.

First, the steps to explain the large-diameter seamless steel pipe
1. Large-diameter seamless steel pipes are made of a single piece of metal and have no seams on the surface. They are called seamless steel pipes. Seamless steel pipes have hollow sections and are suitable for transporting fluids such as oil, water, and some solid materials.
2. Large-diameter seamless steel pipes are widely used to manufacture structural parts and mechanical parts, such as oil drill pipes, automobile drive shafts, bicycle frames, steel scaffolding, etc. Straight seam steel pipe refers to a steel pipe in which the weld seam is parallel to the longitudinal direction of the steel pipe. When seamless pipes and straight-seam pipes have the same diameter and wall thickness, the pressure and robustness of seamless pipes are much greater than that of straight-seam pipes.
3. Large-diameter seamless steel pipes and welded steel pipes are steel pipes made by crimping steel plates or steel strips.

Second, a complete list of methods for large-diameter seamless steel pipes
1. Seamless steel pipes have much higher corrosion resistance, pressure resistance, and high-temperature resistance than welded steel pipes. When seamless pipes and straight-seam pipes have the same diameter and wall thickness, the pressure and robustness of seamless pipes are much greater than that of straight-seam pipes.
2. Large-diameter seamless steel pipe has a hollow section and is suitable for transporting fluids, such as oil, water, and some solid materials. The production process of straight seam welded pipe is simple, low cost, rapid development, and high production efficiency.
3. Seamless steel pipes have much higher corrosion resistance, pressure resistance, and high-temperature resistance than welded steel pipes. A welded steel pipe is a steel pipe made of steel plates or steel strips pressed together.

Introduction of carbon steel flanges

Carbon steel flange is a kind of common connecting pipe component, which is widely used in petroleum, chemical, natural gas and other industries. It is usually made of carbon steel, with high strength, corrosion resistance and high temperature characteristics, suitable for a variety of harsh working environment.

There are many types of carbon steel flanges, including blind plate, butt welding, thread, flange, etc. . Each type has a different way of connecting and usage scenarios to meet a variety of different needs. Butt-welding flange is the most common one, it can be fixed to the pipeline through welding to ensure the stability and sealing of the connection. Thread flange is suitable for low pressure environment, through the thread connection to achieve pipe connection. Blind flange used to block the flow of fluid in the pipeline, often used for pipeline closure or repair.

One of the advantages of carbon steel flanges is that the material strength is high, able to withstand high pressure and high temperature working conditions. It can be used in harsh environment for a long time, with a long life. The carbon steel flanges also have good corrosion resistance and are not easy to be corroded and oxidized when in contact with various media, thus ensuring the safety and reliability of pipelines.

Carbon steel flanges are relatively simple to install and maintain and can be quickly removed and replaced. Its structure design is reasonable, has the good sealing, can prevent the leakage and the outside impurity entering. At the same time, carbon steel flanges have lower cost and play an important role in the design and construction of pipeline system.

In a word, as an important part of connecting pipeline, carbon steel flange has the characteristics of high strength, corrosion resistance and high temperature resistance. The utility model has the advantages of reasonable structure design, simple installation, good sealing performance and lower cost, and is widely used in petroleum, chemical industry, natural gas industry and the like. Carbon steel flanges are a reliable and economical choice for both new construction and maintenance projects.

how to know flange size?

To determine the size of a flange, you will need to measure the diameter of the flange.  Here's how you can do it:

1.  Measure the outside diameter (OD) of the flange: Use a measuring tape or a caliper to measure the distance across the outer edge of the flange.  Make sure to measure from one side to the opposite side, passing through the center.

2.  Determine the flange size: Once you have the measurement of the outside diameter, you can refer to a flange size chart or consult the manufacturer's specifications to determine the corresponding flange size.

It's important to note that flange sizes are typically specified in standard dimensions, such as inches or millimeters.  Additionally, some flanges may have specific designations based on their intended application or industry standards (e.g., ANSI, ASME, DIN, etc.).

If you're unsure or need accurate measurements, it's recommended to consult a professional or refer to industry standards for precise flange sizing.

        

Rust removal method of steel pipe

It mainly uses steel wire brush and other tools to polish the steel surface, which can remove loose or raised oxide skin, rust, welding slag, etc.

Generally, chemical and electrolytic methods are used for pickling treatment. Chemical pickling is only used for pipeline corrosion protection, which can remove oxide skin, rust and old coating. Sometimes it can be used as the reprocessing after sand blasting. Although chemical cleaning can make the surface reach a certain degree of cleanliness and roughness, its anchor pattern is shallow and easy to pollute the environment.

Spray (throwing) rust removal is a high-speed rotation of spray (throwing) blades driven by a high-power motor, so that steel sand, steel shot, wire section, minerals and other abrasives can spray (throwing) on the ASTM A106 A53 Gr. B Carbon Steel Seamless Fluid Pipe surface under the centrifugal force, which can not only completely remove rust, oxides and dirt, but also achieve the required uniform roughness under the action of strong impact and friction of abrasives. After spraying (throwing) and removing rust, not only the physical adsorption on the pipe surface can be expanded, but also the mechanical adhesion between the anticorrosive coating and the pipe surface can be enhanced. Therefore, spraying (throwing) is an ideal way to remove rust. Generally speaking, shot blasting (sand) is mainly used for inner surface treatment of pipes, while shot blasting (sand) is mainly used for outer surface treatment of pipes.

Why use cores in transformers?

Transformers often require/use iron cores because they operate on magnetic forces, which are difficult to understand when sharing certain characteristics with good old "electricity" (ohms, volts, amperes, etc.). Let's try some simplified ways to get the overall idea.

Start with a screwdriver - just a cylindrical coil. If we let the current flow through, a magnetic field (we call it the H field) is formed. The field depicted with the imagined field line flows up through the center of the coil, then disperses again after leaving the cylinder, then reassesses and re-enters the other end. You've seen the picture in the textbook. The magnetic field is strong and contained inside the cylinder (ID), while the magnetic field strength is weak outside (OD) because it diffuses in space. If the H magnetic field interacts with "anything" around the coil, whether it is vacuum, air or iron, it produces what we call a B magnetic induction field within the "material", the strength of which depends on the strength of the magnetic field. The properties of "matter" are called "permeability". For a given magnetic field strength H, vacuum or air forms a relatively weak induction field B, while iron forms a very strong sensing field (1000 times stronger).

If we make a second coil (solenoid valve) and parallel it to the first coil in the air, a portion of the weak air sensing field B flows through the center of the second coil. If we change the current in the first coil, its B field will change slightly, as will the B field flowing through the second coil (absolutely by a small margin). This is not only because the entire B magnetic field is weak, but also because only a portion of the entire B magnetic field actually passes through the second coil. Recall maxwell's equation, saying that the voltage sensed in the coil depends on the magnitude of the change through its B field. Therefore, in our case, since the B-field change through the second magnetic field is very small, we can expect only one weak voltage to be sensed in the second coil.

To make it better, we can place a piece of iron in the center of the first coil. This will make the B field in the iron stronger than the B field in the air. In addition, we can extend the iron sheet into a ring so that it passes through the second coil. (We've made a transformer core ). Most of the enhanced B magnetic field from the first coil now passes through the iron into the second coil, and the magnetic field change caused by the current change in the first coil is amplified, resulting in a greater inductive voltage in the second coil. Coil.

That's why we use iron core simplification in many, but not all, transformers.

Knives for paper industry

LC blade conventional products for paper manufacturing industry include blade for cutting rest concreted paper pulp, separating blade in pulp period, all kinds of scraper in coating period and circular rewinder cutting blade, slitter blade, crossing-cutting blade in final processing period. Among them, the lcknife circular slitting blade which used in processing paper for daily use is most popular in the market, like cutting blade, punching blade, rolled paper slitting blade and pipe cutting blade.

The Allure of Matte Black Barn Door Hardware Unleashing Style and Functionality in Your Space

The charm of barn door hardware has captivated interior design enthusiasts across the United States. And now, there’s a trend that elevates this beloved hardware system to new heights: Matte Black barn door hardware kits. Offering a sleek and modern twist on the classic barn door aesthetic, these kits have quickly become a favorite among homeowners, designers, and architects alike.

Unveiling the Allure of Matte Black

Matte Black barn door hardware stands out for its striking and sophisticated appearance. The smooth, non-reflective finish exudes a sense of luxury, adding a touch of elegance to any room. The understated allure of the Matte Black finish provides the perfect contrast against both light and dark-colored doors, making it an ideal choice for those seeking a bold and dramatic statement.

Blending Style and Versatility

One of the unique features of Matte Black barn door hardware is its ability to seamlessly integrate with various design styles. Whether you have a rustic farmhouse, industrial loft, or contemporary minimalistic setting, this hardware effortlessly complements any interior theme. Its versatility extends beyond aesthetics; it can be successfully incorporated into residential, commercial, and even hospitality spaces.

Durability in Design

Aside from its captivating appearance, Matte Black barn door hardware is crafted with durability in mind. Made from high-quality materials, such as steel or iron, these kits offer robustness and longevity. The matte finish not only adds to the visual appeal but also provides a protective layer, preventing the hardware from succumbing to scratches and fingerprints.

Smooth and Silent Operation

Another standout aspect of Matte Black barn door hardware kits is their smooth and silent operation. Equipped with high-quality roller wheels and a precision-engineered track system, these kits offer effortless gliding motion, ensuring comfort and convenience with every use. The simplicity of installation and operation further enhances the overall functionality of these kits.

Elevate Your Space with Matte Black

Embracing the Matte Black barn door hardware trend allows you to add an element of sophistication and visual intrigue to your space. Whether used for interior doors, closets, or room dividers, this hardware imparts a touch of modern elegance that is hard to ignore. It not only enhances the overall design aesthetic but also maximizes space utilization, making it an excellent choice for rooms with limited floor space.

Conclusion

Matte Black barn door hardware kits offer a unique blend of style, versatility, durability, and functionality. From their captivating appearance to their seamless integration into various design themes, these kits are a bold statement in modern interior design. So why settle for ordinary when you can elevate your space with the allure of Matte Black barn door hardware? Transform your home or office today and unlock the potential of this timeless design trend.

The Versatile Barn Door A Stylish Addition to Your Home

Are you looking to add a touch of rustic elegance to your home? Look no further than the barn door! This classic and versatile design has become increasingly popular in modern interior design, offering a unique and charming element to any space. In this article, we will delve into the introduction of barn doors, explore the American type barn door hardware and barn door hardware kits, and highlight the benefits of using sliding fittings for your wardrobe.

The Introduction of the Barn Door

Originally used in barns and farmhouses, barn doors were designed to provide large, functional openings for easy access to storage spaces. Over time, their aesthetic appeal and practicality caught the attention of interior designers and homeowners alike. Today, barn doors have found their way into various settings, from contemporary homes to chic offices and trendy restaurants.

American Type Barn Door Hardware

To ensure seamless and smooth functionality, the American type barn door hardware plays a vital role. This hardware system consists of sturdy tracks, rollers, and handles, allowing the door to slide effortlessly along the rail. Crafted with precision and durability in mind, American type barn door hardware ensures a secure and reliable operation every time.

Barn Door Hardware Kits – The Complete Solution

For those looking to install a barn door, a barn door hardware kit offers a convenient all-inclusive solution. These kits typically include all the necessary components, including the American type barn door hardware, handle, and detailed installation instructions. With a barn door hardware kit, you can transform an ordinary doorway into a stunning focal point within your home.

Sliding Fittings for Wardrobes

Why limit the use of sliding fittings to just barn doors? Wardrobe sliding hardware allows you to maximize space and enhance the functionality of your closet. With a sliding wardrobe door system, you can efficiently access your clothes and belongings without the hassle of swinging doors. These fittings offer a sleek and contemporary design, allowing you to showcase your personal style while optimizing storage space.

In conclusion, barn doors have become a popular choice for homeowners and interior designers due to their timeless charm and functionality. With the introduction of barn door hardware, including the American type barn door hardware and barn door hardware kits, installation has never been easier. Don’t forget to explore the possibilities of using sliding fittings for your wardrobe to add a touch of elegance to your bedroom. Embrace the versatility of barn doors and transform your living spaces into a stylish haven today!

Guide to Using a Sliding Rollers Kit for Wooden Doors

If you’re looking to add a touch of elegance and functionality to your wooden doors, a sliding rollers kit is the perfect solution. This kit allows for smooth and effortless movement of the door, while also providing stability and durability. Whether you’re a DIY enthusiast or a beginner, this step-by-step guide will help you successfully install and use a sliding rollers kit for your wooden door.

Materials Needed

Before you begin, make sure you have the following materials ready:

  1. Sliding rollers kit (including the track, rollers, and any additional components)

  2. Wooden door

  3. Measuring tape

  4. Screwdriver

  5. Drill

  6. Pencil

  7. Level

Step 1: Measure and Mark

Start by measuring the width of your door and the desired height for the track. Use a pencil and tape measure to mark the exact positions where you want to install the sliding rollers kit. Make sure the markings are level and evenly spaced on both sides of the door.

Step 2: Install the Track

Using a screwdriver and screws provided in the kit, attach the track to the top of the door frame. Ensure that it is aligned with the markings made in the previous step. Use a level to check for accuracy and make any adjustments as necessary.

Step 3: Attach the Rollers

Take the rollers from the kit and attach them to the bottom edge of the wooden door. The rollers should align with the track for smooth movement. Secure the rollers using screws provided, ensuring they are tightly fastened.

Step 4: Hang the Door

Now it’s time to hang the door onto the track. Lift the door into position, making sure the rollers slide into the track smoothly. Test the door’s movement to ensure it glides effortlessly. If needed, make adjustments to the rollers or track alignment.

Step 5: Test and Adjust

Once the door is hung, open and close it multiple times to check its movement. If you notice any issues, such as sticking or uneven sliding, make adjustments as necessary. This may include tightening screws, realigning the track, or lubricating the rollers for smoother operation.

Step 6: Maintenance Tips

To prolong the life of your sliding rollers kit, follow these maintenance tips:

  • Regularly clean the track and rollers to remove dust and debris.

  • Lubricate the rollers with silicone spray or a similar lubricant to prevent friction.

  • Check for any loose screws or bolts and tighten them if necessary.

  • Inspect the track for any signs of wear or damage and replace if needed.

By following this step-by-step guide, you can successfully install and use a sliding rollers kit for your wooden door. Enjoy the convenience and aesthetic appeal that this addition brings to your home.